Stainless steel worm reducers

EP 700 Series STAINLESS Worm Gear Rate Reducers | Ever-Power Gear
THE INITIAL Stainless Reducer
The Ever-Power Gear 700 Series Worm Gear Quickness Reducer is a foundation in food and beverage applications for decades. As a innovator in worm gear technology, Ever-Power Gear continues to boost product functionality by developing innovative styles to meet more stringent demands and anticipated tightening of federal regulations in the food and beverage industry.
Blending trusted 700 Series worm gearing with an innovative new exterior style, the stainless 700 series has been optimized to withstand the harshest washdown conditions. The units feature reliable 700 Series worm gearing, a 316 stainless rounded casing with smooth uninterrupted areas designed to prevent particle accumulation and pooling fluids, double lipped shaft seals, covers for all hardware and counter bored holes.
NSF Certified Logo
Sure, a stainless gearbox costs more than a painted a single, but purchasing a more corrosion resistant gearbox saves cash and makes the most feeling in the long run. Unmatched product performance in extremely caustic washdown applications combined with first class customer service makes Ever-Power Gear your 1st choice for rate reducers and gearmotors!
Product Features
NSF International Certified
316 stainless steel housing, bearing carriers and flanges
303 stainless steel output shafts
Rounded housing eliminates practically all toned surfaces and prevents foreign matter accumulation or standing up fluid
Elimination of most exposed hardware promotes clean surfaces to optimize clean down effectiveness
Lubed for life with H1 rated meals grade lubricant Klubersynth UH1 6-460
Flange style incorporates jack bolt holes to facilitate easy motor-reducer separation
5:1 – 100:1 Single Reduction
100:1 – 3600:1 – Double Reduction
Motor flange design incorporates an O-ring to minimize ingress of particles or fluids
Polished matte complete maintains clean appearance throughout operation
Optional high pressure washdown seal available
Obtainable in hollow and solid output shaft
Stainless Steel, Heavy-duty Correct angle (SSHdR) series worm gearboxes are created with 304 stainless. All reducer areas are polished and rounded to prevent organism growth on areas. SSHdR series Hollow Result Bore reducers can be found in speed ratios ranging from 5:1 to 60:1 with imperial center distances ranging from 1.75 to 3.25 inches. Also, our stainless gearboxes come pre-loaded with EP food grade lubricant.
“EP” series Flange Insight – Hollow Bore Result series stainless steel right angle worm gear reducers are stocked as completed goods with hollow output bore sizes ranging from 1” to 2-3/16” with obtainable center distances ranging from 1.75 to 3.25 inches. All motor input flanges are NEMA C-face quill style designs and each unit is sold pre-filled with EP food grade lubricant. STAINLESS bushing kits are sold separately to allow for a lot more head shaft size configurations.
Product Features
5:1 – 60:1 ratios
Center distances ranging from 1.75 to 3.25 inches
304 stainless steel housing, covers and flanges
Smooth, polished areas and etched nameplate
Internal bladder functions as a breather and effectively dispels heat
Double-lipped VITON oil seals (at output)
15CrMo4 NEMA quill input with carburizing heat therapy
CuSn12Ni2 bronze alloy worm wheel with high efficiency equipment tooth configuration
RoHS plastic-type covers supplied to fill unused mounting slots
0-ring provided upon input flange to prevent moisture intrusion
Pre-packed with Mobil CIBUS 460 H1 food grade lubricant
Interchangeability with major brands
1-year warranty
STAINLESS (SS Series)
Grove Gear STAINLESS gear reducers offer superior corrosion safety. They are rust proof and able to withstand the harshest circumstances. The stainless housing, cover and external hardware offer an exceedingly long life.
Center distances from 1.33” through 3.250”.
Six sizes available with rankings to 17 HP.
Available in single and double reduction.
Ratios from 5:1 to 3600:1.
316 stainless steel casing and covers to withstand extreme environments.
Factory-filled with high quality Mobil Glygoyle 460 polyalkalene glycol lubricant
Vent-free “sealed-for-life” design with Enviroseal technology.
EP double lip seals provide extended existence through increased resistance to temperature, abrasion and chemicals.
O-ring on face of input flange offers a positive seal against moisture intrusion.
303 stainless output shaft.
Worms are cut, heat-treated, ground and polished to supply efficient, quiet operation.
All units are 100% run and leak tested at the factory to insure you get the best quality product.
Ultimate application versatility with all-angle Stainless steel worm reducers installation provisions, the widest selection of item bases and flanges and the largest collection of stock reducer styles.
Mounting dimensions are interchangeable with many industry standard reducers.
EP Stainless Steel
Right Angle / Large Washdown Duty Stainless Steel Speed Reducer
This Stainless Steel reducer is built for DURABLE Washdown applications and is resistant to numerous forms of wear. This is exactly what you need to use for serious environmental conditions.
STAINLESS STEEL WORM GEARBOX
Comply with HACCP and EHEDG regulations
It is becoming increasingly difficult to get your machine to meet up the HACCP and EHEDG regulations, while your visitors vulue this a lot more. The stainless worm gearbox drive plan Ever-Power allows you to stay cost effective but fulfill tcustomer demants.
The Ever-Power stainless steel worm gearbox types are created to meet the guidelines. Because of this, they are resistant to an intensive cleaning regime, is constructed of hygienic components and so are also dead places, and horizontal surfaces whenever you can, avoided. Of course, the material of the products is stainless.
Output torques of 40Nm up to 160Nm.
Result shaft sizes of 18mm up to 25mm.
Input flanges 63B14a up to 90B5.
Reduction ratios of i=7,5 up to i=100.
Food grade oil, meals grade seals and hygienic design.
Materials worm wheel: Cu bronze SN12 Ni2 (UNI7013-10), material hardened steel worm shaft and ground profile ZI (UNI4760).
Belastingscapacitieiten conformity: ISO.14521, DIN.3996, BS 721, AGMA 6034, ISO 6336, DIN 3990, DIN 743, ISO 281.
STAINLESS WORM GEAR SPEED REDUCERS
◦ Right angle worm gearbox
◦ Ratio 5:1 to 60:1
◦ Size 206 to 325 (2.06″ to 3.25″ between input and output shaft)
◦ Designed for heavy-duty washdown
◦ Rust free casing, flange, and shafts are perfect for food industry
◦ Ideal for tough conditions and corrosive applications
◦ Internal bladder adjusts to temperature and pressure – No dependence on a surface breather
◦ Heat-treated metal worm shaft w/ surface thread
◦ Aluminium bronze (ALBC3) worm wheel
◦ Polished matte finish
◦ Top quality double lip oil seals
◦ Input flange O-ring repels external moisture
◦ USDA H1 food grade lubricant : MOBIL SHC CIBUS 460
◦ Compatible with 56C, 145TC and 182/4TC Engine Inputs
◦ Twelve months limited warranty
Ever-Power STAINLESS S Series right-angle worm reducer is perfect for harsh washdown conditions in food digesting or other applications with high temperature/high pressure sprays. The S Series comes regular supplied with synthetic oil for lifetime lubrication and is made up of a stainless steel housing that is created for safety in washdown applications, also designed for multiple mounting configurations.
Hygienic stainless BJ worm gearboxes
Ever-Power provides a self-produced stainless gearbox range of high quality. The series originated specifically for the food industry and various other industries where there are continually stringent requirements for the level of resistance of the material and the easy-to-clean style.
The gearboxes are made from a smooth stainless gear casing, they are life lubricated and can of course be given oil approved for the food industry. Essential oil seals are standard manufactured from nitrile rubber.
To reduce the risk of bacterial development, the look is characterised by smooth machined areas without unnecessary flanges, recesses and installation holes. It is also possible to order the gearboxes with torque arm, side flange, totally free worm and plug-in shaft. Other adjustments are performed on demand including such as for example stainless spindle gears.
In cases where you will want complete hygienic gear engine, we can offer the EP-gearboxes fitted with stainless AC or servo electric motor.
Resistant to cleaning with water under pressure
The protection of the gearboxes is IP65, and for stainless motors it really is IP66. This means that the products can be cleaned with drinking water under pressure from all directions. To attain an overall protection of IP66 by assembly of gearboxes and motor, you must make use of a gasket of nitrile rubber for the joint. This means that the apparatus motors are perfect for free mounting without a traditional stainless protection cover in areas where hygiene requirements are highest. Hidden resources of pollution can thereby be avoided.
The gearboxes are as standard given a center distance of 31, 42, 61 and 99 mm with gear ratios from 5:1 to 100:1 and with an output torque as high as 900 Nm.
Stainless worm gearbox
Ratios
Maximum output torque
[Nm]
Housing design
Series 31
5:1 – 75:1
13.2
Stainless steel
Series 42
5.4:1 – 75:1
57
Stainless steel
Series 61
7:1 – 100:1
208
Stainless steel
Series 79
7:1 – 60:1
337
Stainless steel
Series 99
7:1 – 100:1
891
Item selection brochures available below:
Full Integral Horsepower Product Catalog
Worm Product Selection Table
S 45 Series – 0.25 – 1HP, 97 – 450in-lbs, 17.2 – 250RPM
S 50 Series – 0.25 – 2HP, 199 – 567in-lbs, 17.5 – 250 RPM
S 63 Series – 0.25 – 2HP, 209 – 1199in-lbs, 18.6 – 250RPM
S 85 Series – 0.5 – 5HP, 666 – 2353in-lbs, 18.2 – 250RPM
Additional flange and shaft inserts available and may be requested during product selection. To purchase, please get in touch with Bison at 1.800.ATBISON (282.4766) and have to speak to an Automation Specialist. Online selection and purchasing coming soon!
Stainless Steel Solutions
Powerful, Clean Solutions with a Stainless Reputation.
Ever-Power Drive’s stainless steel precision movement gearboxes are made for sterile manufacturing environments. The product’s smooth surface area and curved contour permits easy cleaning and bacteria-free surfaces, ideal for food processing and pharmaceutical applications. The product is designed and rated to IP69k offering maximum security against contaminant ingress in addition to leak free operation.
Catalogued types of Ever-Power Gear’s popular stainless steel 700 Series acceleration reducers are now available with standard 2-day delivery. Process improvements possess yielded the industry’s best standard lead time for stainless steel worm gear reducers.
Ever-Power Gear’s SS700 Series, the original “domed crown” stainless reducers, are made for maximum corrosion resistance and superior efficiency in high-pressure food digesting and packaging washdown applications.
A convenient after hours/holiday hotline is also designed for emergency orders. Catalogued SS700 Series models are stocked at local and regional distribution centers to make sure fast delivery.
All SS700 models are NSF Accredited and have many maintenance-friendly features including electropolished exterior finish, sealed motor flange, and covered hardware. To avoid miniscule niches that can web host microbial contamination, the nameplate offers been laser marked to supply a smooth uninterrupted surface area. A large internal essential oil reservoir, filled up with H1 food-grade lubricant (Klubersynth UH 1 6-460) and sealed for life, allows for a wide variety of operating temps and extended service lifestyle.